Current inhaler designs prioritize manufacturing efficiency, cost reduction, and compactness over inclusivity and user experience.



The form factor has remained largely unchanged for decades because it is optimized for mass production and portability rather than diverse ergonomic needs.


Designers and manufacturers may assume that caregivers or doctors will guide patients through proper use, placing less emphasis on intuitive, self-reliant operation. Additionally, regulatory approval processes often focus on drug delivery effectiveness rather than the usability of the device itself, leading to designs that technically function but overlook real-world accessibility challenges across different age groups and abilities.

Primary Research

Photograph taken by Nithin Gopal at

Manisha Old Age Home, Jorhat.

Direct

Observations

01

Pressing Difficulty


Children, elderly, and weak-handed users struggle to press the canister.

02

Poor Ergonomics


Inhalers often have poor grip, sharp edges, and low portability.

03

Medication Leakage


Some devices leak medication due to poor design.

04

Spacer Challenges


Spacers are essential but often ignored or hard to attach, not very portable.

01

Pressing Difficulty


Children, elderly, and weak-handed users struggle to press the canister.

02

Pressing Difficulty


Children, elderly, and weak-handed users struggle to press the canister.

05

User Errors


Common errors: wrong inhalation, incorrect sequence, no spacer use.

06

Caps Lost


Caps are easily lost, creating hygiene issues.

of patients do not use their inhalers correctly

Source: Analysis of 1105 patients conducted by the National Library of Medicine

Direct

Observations

01

Ergonomic Form


Better grip, less effort

02

Spacer Integration


Easy, consistent and effective use

03

Secure Caps


Hygienic , attached/locking system

04

Intuitive Use


Simple cues, clear instructions

05

Dose Feedback

Confirm successful Deliver of Dose

06

Travel friendly


Safe, portable, reliable, comfortable

User Persona I

Name: Amrutha

Age: 52

Condition: Asthma since birth, resurfaced in recent years



Pain Points:

Canister too hard to press with one hand.

Needed urgent relief but struggled

with force required.

Lack of trust in dose meter → uncertainty about remaining medication.

Needs:

A design that allows quick, easy one-handed use during emergencies.

A reliable, visible dose counter.

Lightweight, travel-friendly form for urgent accessibility.

01

Pressing

Difficulty


Children, elderly, and weak-handed users struggle to press the canister.

02

Poor Ergonomics


Inhalers often have poor grip, sharp edges, and low portability.

03

Medication

Leakage


Some devices leak medication due to poor design.

04

User

Errors


Common errors: wrong inhalation, incorrect sequence, no spacer use.

05

Caps

Lost


Caps are easily lost, creating hygiene issues.

06

Spacer

Challenges


Spacers are essential but often ignored or hard to attach, not very portable.

Project Objective



The project aims to design a universally accessible inhaler solution that improves usability for paediatric, geriatric, and physically challenged users.


By reimagining form, mechanism, and supportive systems, the goal is to reduce hand strain, enhance portability, and integrate essential features like spacers. The design will prioritize inclusivity, safety, and reliability, improving asthma management while empowering users and caregivers alike.

The various images show how the device is held and used, demonstrating its ergonomic and functional aspects during the testing process.

Initial Mockups


The device features an automatic actuator and includes a portable spacer. The design's key features focus on ease of use, with all 12 steps of the process being clearly visible to the user


A significant aspect of the design is visible cleanliness, achieved by a mechanism that does not expose the mouthpiece and spacer when not in use. Additionally, the device incorporates a haptic feedback mechanism that acts as a counter, likely from 1 to 3, to assist with coordination during use.

The design incorporates a feedback mechanism and a press and spring mechanism for the mouthpiece. The testing also highlights the visibility of the actuator button, suggesting that the design prioritizes a clear and intuitive user experience.